OMC Parts / Cobra Sterndrive Drawings+Video

OMC Stern Drive Troubleshooting

T.C.Electronics / Marine Home Page
Electric clutch springs rebuilt
1971-1977 lower unit inspection procedure
1972-1985 Sterndrives (Remanufactured)
1986-1993 Sterndrives (Remanufactured)
1986 thru 1993 OMC upper gear case
400-800 Videos
Ball gear kit
Bearings and installation video
Bellows
Bolts, nuts, dowel pins
Carburetor kits
Couplers Chevy-Ford
Drive shafts
Electric shift repair cost
Engine water pumps
Engine gasket rebuilds
Exhaust housing
Fishing boating magazine sites
Fuel filter and water seperator
Fuel pumps
Gears
King Cobra parts
Love of boating
Manifolds
OMC used parts
Oil pump
Propeller shafts
Prop hardware 800 / 400 series
Thermostat housing
Seal kits
Shift cables
Starter solenoids
Steering information
Switch
Tilt motor
Tilt housing kits
Tools
Thermostats
Trim sender
Trim Solenoids
Tru-Course Steering
Tune up kits, points-rotor-condenser
U joints
Water pumps
OMC electric shift gear-head rebuild (prop shaft retainer)
OMC Stern Drive lower gearcase troubleshooting starts with the carburetor

  • OMC Stern Drive lower gearcase troubleshooting starts with the carburetor

  • 400 / 800 and stinger major mechanical lower unit technical outdrive troubleshooting points to inexperienced mechanical techniques isolating fuel and carburetor problems
  • Bottom line is idle speed in relationship to engine rpm is 20 to 50 percent over manufactures specifications
  • Carburator adjustments are critical to clutch dog, forward gear and reverse gear relationship
  • Owners manual recommends 650 rpm. Most boats we get for repair are idling at 800 to 1000 rpm
  • Boating enthusiasts with limited mechanical skills should have carburator rebuilt buy local carburator repair shop listed in the yellow pages
  • NOTE  Idle speed should not be adjusted to make up for poor balancing in carb flow between left and right side of carb
  • If your engine will not idle at 650 to 700 rpm #1 item to look at to isolate problems is carb balance
  • Water separating fuel filter should be changed once a year or one added to the stern drive motor
  • External return spring should be added to carburator to make up for play in linkage. This $2.00 spring could save you $2,000.00 later in repairs. See illustration
  • Check shifter box located on rear of engine for forward and neutral shifter return consistancy in the water for broken or worn plastic pieces in the omc stern drive shifter control box

24950 water seperator kit
24950 water seperator kit

# 24950 $32.29

 

24940 Water seperating fuel filter
24940 Water seperating fuel filter

# 24940 $6.09

 

Water separating fuel filter help keep carburetor clean isolate water in tank and metal particles to filter area.

Carburetor Spring
Carburetor Spring

T.C.Electronics/Marine order desk number (416) 751-7326
* 21 Canadian road unit 17* Toronto Ontario * Canada * M1R-5G2